The higher watt density means better saturation of the ultrasonic tank with cavitation bubbles, leading to faster cleaning times and a better, more consistent result on the cleaned product. Ultrasonic cleaning equipment is available in a variety of shapes, sizes and configurations, from small tabletop ultrasonic cleaning tanks to industrial cleaning systems with tank capacities of hundreds of gallons.
For the simplest applications, a tabletop or benchtop ultrasonic cleaning tank may be sufficient, with rinsing done in a sink or separate container.
Most industrial applications use a multi-tank approach to ultrasonic cleaning that includes a series of tanks for washing, rinsing and drying. Multi-tank ultrasonic cleaning systems are available in several form factors, including benchtop and console also known as wet bench. For even greater efficiency, many industrial ultrasonic cleaning systems add automation.
Automation permits the user to wash, rinse and dry with a single press of a button, like a dishwasher, rather than manually moving baskets of parts from one tank to the next.
Industrial ultrasonic cleaning systems integrate well with other process equipment. For example, an ultrasonic cleaning system may be integrated with an electropolishing line or a passivation line.
In addition, immersible ultrasonic transducers may be added to existing cleaning tanks to improve cleaning performance. To learn more about integrating ultrasonic cleaning into your process equipment, contact one of our application engineers today! For one medical device manufacturer, the design of a citric passivation solution faced two major challenges: The manufacturing process required performing a water-break test after cleaning parts, before proceeding to passivation.
This meant that they could not use a fully automated passivation solution. The system had to have data tracking for quality control purposes. Semi-Automated […]. Request Info. The type of cleaning solution also is important depending on the base metal.
Some people think that as long as you have an ultrasonic machine, it will work to clean any type of stain or contaminant. In fact, there are many variables that affect performance. For instance, the right proportion of watts per gallon is crucial to the right distribution of ultrasonic power throughout the tank. While this is true for most cleaning systems, it is not true in ultrasonic cleaning.
All you need is one full cycle to get the cleaning done. The cleaning process starts with choosing the right cleaning solution. Pay close attention and read the label before you buy a cleaning solution for your cleaning machine. Many solutions are water based, but this is not appropriate for all purposes.
Once you settle on the right cleaning solution for your machine and requirements, the rest is simple. First, rinse items to remove contaminants and debris. Next, place the items to be cleaned into an accessory basket and insert into the tank. Power up your device and begin cleaning.
A normal cleaning cycle will take around 10 minutes. Take advantage of the warranty on your machine if you encounter any challenges. However, warranties can be voided, and expensive errors can occur if the machine is abused or used incorrectly. This website stores cookies on your computer. These cookies are used to collect information about how you interact with our website and allow us to remember you.
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A single cookie will be used in your browser to remember your preference not to be tracked, all other cookies will be removed. Share This Post. They Are Made up of a Wide Range of Materials While most people are familiar with regular washing machines, not many know the makeup of an ultrasonic cleaning machine.
Ultrasonic cleaning is extremely fast and powerful. This is because while Morantz Ultrasonic Cleaning Systems do clean using cavitation, the bubbles produced by our Ultrasonic machines are very different from those produced by a propeller in two important ways: First, our bubbles are enormously powerful compared to propeller bubbles. Second, our bubbles are microscopic which makes them incredibly efficient. Why is Ultrasonic Cleaning so Efficient and Effective? To learn more about Cleaning with Ultrasonics, or to learn about specific applications, click on the following links: What Can You Clean with Ultrasonics?
Window Blind Cleaning. Learn More Find out more and learn about the 5 best uses for ultrasonic cleaners or ultrasonic cleaning applications in the lab. Understanding how ultrasonic cleaning works calls for an understanding of equipment size and features.
A Google search for these cleaners will reveal that models and pricing range all over the map. The basic features to consider consist of the following:. Learn More Read more about selecting ultrasonic cleaner features. There are two basic types of transducers; piezoelectric a. This vibration forms the vacuum bubbles that implode , not explode on contact with items in the ultrasonic cleaner tank thereby blasting loose and carrying away contaminants.
Learn More Check this post on piezoelectric and magnetostrictive transducers for more information on the differences. Ultrasonic is typically defined as sound above the human range of hearing. Ultrasonic frequency is defined as kilohertz KHz or thousands of cycles per second. Low frequencies such as 25, cycles per second or 25 kHz produce relatively large bubbles that implode more violently than those created at higher frequencies such as 37, 80 or kHz that produce progressively gentle cleaning action.
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